Cut, Make, Trim
If you enjoyed our series on custom shirts, and are now thinking about having some made, consider supplying a tailor with your own fabrics. The process is known in the trade as “cut, make, trim,” or simply CMT. By giving the tailor your own cloths, you can save money on the mark up that the tailor would otherwise charge for the fabrics in his books.
Supplying your own fabric is easy once you know where to go. For good, affordable basics, I strongly recommend Acorn, an English shirting merchant that is known for selling quality, workhorse fabrics. They have a variety of weaves and designs. Those above a 150 thread-count can be fairly expensive, but much of their stock is priced affordably. Their oxford cloths, for example, are about $20 per yard, including shipping. The quality is as good as, if not better than, most of what you’d find in stores.
To go about this process, you just need to figure out which shirtings you’re interested in, and then ask Acorn to ship you some sample swatches. They’ll arrive in small, clipped books like the ones you see above. You can sit on these for a bit. Figure out which you like best, consider their texture and color, and put them against the various trousers you think you might like to wear them with.
Once you decide what you’d like, find a tailor that will take CMT and have Acorn ship them the materials. Of course, which tailors are available to you will vary by region, but two online custom shirtmakers, Cottonwork and ModernTailor, confirmed with me that they would take CMT orders. Cottonwork charges $45 (including shipping) and ModernTailor $25 (not including shipping). ModernTailor is a bit cheaper, but their workmanship isn’t as good. One of my shirts from them, for example, had its seams fall apart in the wash, which is something that has never happened to me before. Still, if you’re on a very tight budget, $25 plus the cost of fabric can be very attractive.
Most men will need about two meters of fabric, depending on the width of the roll and their body size. You should confirm with your tailor exactly how much he thinks you need. Assuming you’re of average size, however, that means you can get a custom shirt made from good fabric for about $75. If you’re feeling iffy about the process of measuring yourself, remember that both Cottonwork and ModernTailor can copy an existing shirt if you send it to them. Your new shirt will fit in the exact same way.
You can take a look at Acorn’s shirting selections here. Fabrics in 36” width tend to be of higher quality, but they’re also more expensive. My favorite (affordable) lines in the 60” range are King, Oxford, and Windsor. Check out their full collection to see what else you might like.